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ruian chuangbo machine co.,ltd
Home ProductsAutomatic Tension Controller

Rectangle 1000N 78mm Automatic Tension Controller

We have cooperate with CBB Ruian Chuangbo for more than 8 years, Chuangbo is one of our main suppliers in China. During that time, we have never had any quality problems, and the delivery is very timely. We will help solve some of our questions about the products in time. I believe we will cooperate better and longer

—— Kaku Kohli

High-quality products and timely delivery are of great help to the production of our machines. We don’t have to treat other Chinese suppliers like we do. Chuangbo always delivers on time before the delivery date, which is very good. Supplier

—— Lorena Martínez

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Rectangle 1000N 78mm Automatic Tension Controller

Rectangle 1000N 78mm Automatic Tension Controller
Rectangle 1000N 78mm Automatic Tension Controller Rectangle 1000N 78mm Automatic Tension Controller Rectangle 1000N 78mm Automatic Tension Controller

Large Image :  Rectangle 1000N 78mm Automatic Tension Controller

Product Details:
Place of Origin: Zhejiang
Brand Name: CBB
Certification: CE
Model Number: KDT-A-1000
Payment & Shipping Terms:
Minimum Order Quantity: 1 piece
Price: USD300/set
Packaging Details: Plywood carton
Delivery Time: 3-7 days
Payment Terms: T/T, Western Union
Supply Ability: 2000 pieces per month
Detailed Product Description
Model No.: KDT-A-600 Input: AC 180-245V, 50/60Hz
Installation: 245*155*120mm Load Cell Size: 134*48*78mm
Weight: 3.0kg Loadcell: Rectangle
Mutli Connection: MODBUS RS485 Tension Detective: 1000N
Display: LCD Display HS Code: 8443919090
High Light:

1000N Automatic Tension Controller

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78mm Automatic Tension Controller

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1000N web tension load cell

Maximum Tension 1000N Atutomatic Constant Tension Controller KDT-A-1000 High Precisely
    Introduction
    The tension control of the tension controller refers to the ability to permanently control the tension of the tape as it is transported on the device. The automatic tension controller KDT-A-1000 is an automatic control system that realizes constant tension control. Its function is mainly to achieve synchronization between the rollers and continuously uniform control of rewinding and unwinding. Automatic tension control system consists primarily of an automatic tension controller, pressure sensor, magnetic powder brake or clutch. It is suitable for high-precision and high-speed tension control applications, and has the advantages of high control precision and good real-time performance.

    Parameters

Automatic tension controller

Model KDT-A-600 KDT-A-1000 KDT-B-600 KDT-B-1000
Measurement accuracy 1 Newton 1 Newton 1 Newton 1 Newton
Sampling speed 100 milliseconds 100 milliseconds 100 milliseconds 100 milliseconds
Output 24V/0-4A 24V/0-4A 24V/0-4A 24V/0-4A
Input AC180-245V AC180-245V AC180-245V AC180-245V
Size(L*W*D) 245*155*120mm 245*155*120mm 245*155*120mm 245*155*120mm
Display LCD display LCD display Digital display Digital display
Loadcell Rectangle Rectangle Rectangle Rectangle
Maximum tension detective 600N 1000N 600N 1000N
Working tempreture -25℃~+55℃ -25℃~+55℃ -25℃~+55℃ -25℃~+55℃
Working humidity ≤85%(20℃±5℃) ≤85%(20℃±5℃) ≤85%(20℃±5℃) ≤85%(20℃±5℃)

 

​Manual tension controller

Model ZL2A-5S ZL3A-5S ZL803F
Measurement accuracy 1 Newton 1 Newton 1 Newton
Sampling speed 100 milliseconds 100 milliseconds 100 milliseconds
Output 24V/0-2A 24V/0-3A 24V/0-4A
Input AC180-240V AC180-240V AC180-240V
Size(L*W*D) 180*110*69mm 180*110*69mm 180*110*85mm
Working tempreture -25℃~+55℃ -25℃~+55℃ -25℃~+55℃
Working humidity ≤85%(20℃±5℃) ≤85%(20℃±5℃) ≤85%(20℃±5℃)

 
    Features

 

1. Usually working with load cell.

2. Automatic tension adjustment according to the loadcell.
3. Fast and precise control the tension.
4. The rotation speed then pre-set tension maintain by the roller when printing material rotate through the printing machine, no matter what the size, width, material.
5. Tension sensors roller monitor the roller tension of the material and amend any changes of the tension.

6. Maximum tension can up to 1000N.

7. Mutli connection MODBUS RS485.

 

    Control mode

1. Manual panel control. 

According to the winding unwinding situation, the manual knob adjustment is manually performed to control the magnitude of the exciting current to obtain the required tension.

2. External PLC control.

The PLC needs to be equipped with a 10V analog output module. With the tension detector, automatic constant tension control can be formed, or manual adjustment can be made through the touch screen. 

3. External potentiometer control

The short wiring of +10V and ADJ needs to be removed, and the panel knob must be twisted to the right.

Note: The magnetic powder brake and clutch wiring is not divided into positive and negative poles.

 

   Application

  1. Printing systems: conveyors and in-feeders
  2. Wood-working systems: saws, wood-working machine, laminators
  3. Testing systems: lab machines, durability testers, measuring systems
  4. Food processing systems: meat cutting machines, cookie making machines, canning machines, noodle making machines

Feeding process:
Torque motor output torque, connected to magnetic powder brake, then the brake connects with the feeding shaft to feed the material. Electric torque-motor controller control the torque motor, tension controller control the magnetic powder brake, resulting in uniform material feed and proper speed.
Rewinding process:
Torque motor output torque, connected to magnetic powder clutch, then the brake connects with the rewinding shaft to collect the material. Electric torque-motor controller control the torque motor, tension controller control the magnetic powder clutch, resulting in uniform material rewind, proper speed and roll tight.
 
    Advantages

1. Automatic unwind tension system deploys material tension detection roller.
2. The device will support auto-stop operation when material tension reaches the upper and lower limitation.
3. Unwinder device deploys automatic compensation tension control device.
4. The rotation speed then pre-set tension maintain by the roller when printing material rotate through the printing machine, no matter what the size, width, material.
5. Tension sensors roller monitor the roller tension of the material and amend any changes of the tension.

 
    FAQ
1. When can I get the quotation?
We usually quoted within 24 hours after receiving your inquiry. If you are very urgent to get the price, please call us or tell us in your email, so that we can regard your inquiry priority.
 
2. How should I place the order?
Please let us know the model number based on our specs for powder clutch, powder brake, air clutch, air brake, electromagnetic clutch, electromagnetic brake and safety chucks. For air shaft and roller, please show us your drawing, or let us know your request, and then we will provide you drawing for confirmation.
 
3. What’s your MOQ basis?
Normally, we don’t have MOQ request, except the rollers.
 
4. What about the lead time for production?
Honestly, it depends on the order quantity and the type of our products. For powder clutch, powder brake, tension controller, load cell and edge position controller which is about 3-5 days. For safety chucks, air shaft and roller which need about 15-30days.
 
5. What is the term of delivery?
We can arrange with EXW, FOB, CIF…etc. You can choose the most convenient one or cost-effective way.
 

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Contact Details
ruian chuangbo machine co.,ltd

Contact Person: Cai

Tel: 86-15558888956

Fax: 86-577-65001588

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